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Process Data set: Polyvinylchloride frame for windows, 1 m (en) en

Key Data Set Information
Location IT
Geographical representativeness description Italy. Primary data collected in Italian compounding PVC-U plant and window PVC production plant. Dataset representative of Italian production of PVC-U frame for windows.
Reference year 2021
Name
Polyvinylchloride frame for windows, 1 m
Technical purpose of product or process The PVC frame is for the production of windows, used as a transparent vertical closure of buildings.
Synonyms Telaio per finestre in PVC, 1 m, alla produzione
Classification
Class name : Hierarchy level
  • ILCDCategories: Systems / Construction
General comment on data set Dataset developed within the ARCADIA Project (production chain study regarding PVC frame for windows “PRODUZIONE DI TELAI IN PVC PER INFISSI E SERRAMENTI E PRODUZIONE DI FINESTRE IN PVC CON VETROCAMERA A DOPPIO O TRIPLO VETRO”). The dataset refers to the production of an average PVC frame for windows, including all window’s elements (reinforcement, hardware, gaskets, glazing blocks, screws) and excluding the glass and spacer. Dataset is representative of the Italian average processing technologies commonly used for the production of PVC frame for windows. The data set covers relevant process steps / technologies over the supply chain of the represented cradle to gate inventory with a good overall data quality. The inventory is based on primary data for PVC-U compounding and window assembly, and on secondary data (literature and/or LCI datasets) representative of Italian supply chain. The PVC frame for the production of windows, is completed with reinforcement, hardware, gaskets, glazing blocks, screws. Dimensions: frame depth: 76 mm; frame length: 1 m.
Copyright Yes
Owner of data set
Data set LCA report, background info
Quantitative reference
Reference flow(s)
Time representativeness
Data set valid until 2026
Technological representativeness
Technology description including background system The production of PVC frame begins with the production of PVC resin (in Europe), from suspension polymerisation and emulsion polymerization processes. The PVC resin is mixed with additives in the compounding process, to obtain PVC-U compound, which is extruded, cooled and cut. The PVCs frame are covered with protection film. Finally, PVC frame and all components (reinforcement, hardware, gaskets, glazing blocks and screws) are assembled to produce windows. Use and end of life of the PVC frame are excluded. Scraps from the extrusion process are recycled back into the system. 20% of recycled PVC is accounted for in the compound mix. Scraps from PVC-U compounding and assembly are recycled externally. Transport of the PVC resin to Italian manufacturing companies is included. Equipment and infrastructures are not included in the foreground but are accounted for in the background datasets. Primary data (from Italian compounding PVC-U plant and window PVC production plant) and secondary data (literature and/or sector data) representative of Italian supply chain for the geographical characteristics and technologies used (machineries, equipment, etc) were collected. Inventory data have been collected as physical quantities of materials used in the different processes. The Dataset includes all window’s elements (reinforcement, hardware, gaskets, glazing blocks, screws), excluding the glass and spacer. The System Boundary of LCA is cradle-to-gate. The system boundary considers A1 “procurement of raw materials”, A2 “transport”, A3 “production”, in compliance with the EN15804:2012+A1:2013 standard. The production of machinery and infrastructure (and related maintenance waste), used for window and door production activities, is excluded from the system boundaries, except for those already contained in the Ecoinvent datasets used to model the background data. In accordance with EN 15804:2012+A1:2013, any electric motors and connected electric devices for opening/closing windows are excluded from the system boundary. The Cradle-to-gate analysis includes the input of raw materials, energy, water and the outputs of solid waste, air emissions, water emissions, and transport related to the considered system boundary. Background data were modelled according to Ecoinvent v. 3.6.
Flow diagram(s) or picture(s)
  • 20230927174231_Flowchart PVC.jpg Image
LCI method and allocation
Type of data set Partly terminated system
LCI Method Principle Attributional
LCI method approaches
  • Allocation - mass
Data sources, treatment and representativeness
Data cut-off and completeness principles Production of equipment and infrastructures is not included, except for the background system.
Deviation from data cut-off and completeness principles / explanations None for the inventory. Completeness related to elementary flows cannot be evaluated.
Data selection and combination principles Good consistency of data and LCI modeling. Cases where average values have been used: - definition of the weights of the representative product, through weighted average among different products evaluated in the LCA studies present in the literature and in the available EPDs; - primary data are re-proportioned with respect to the weights of the average product representative of the Italian supply chain; - the recycled content of 20% represents the average percentage of PVC-U recycled content in Italy, confirmed also by primary data collected; - a worst-case (average) transport distance was used among the primary data collected; - distances for the transportation: 20 km for the transport of process waste to landfill, 160 km for the transport of waste to recycling plant (according to Stichnothe and Azapagic, 2014); - for steel production: European average production (EUROFER, 2020), consisting of 60% steel from blast furnaces and 40% from electric furnaces.
Deviation from data selection and combination principles / explanations None.
Deviation from data treatment and extrapolations principles / explanations None.
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review Data quality indicators Review details
Independent external review
  • Overall quality: Not applicable
  • Methodological appropriateness and consistency: Not applicable
  • Precision: Not applicable
  • Completeness: Not evaluated / unknown
  • Geographical representativeness: Good
  • Time representativeness: Very good
  • Technological representativeness: Very good
The review was performed in compliance with Arcadia Metodology “Metodologia per gli studi di filiera della Banca Dati italiana LCA” and ISO 14040-44 norms. The dataset has been assessed limited to the foreground data collected during the supply chain studies. Each dataset has been evaluated on the basis of the following 4 criteria: 1. Technological Representative; 2. Time Representativeness; 3. Geographic Representative; 4. Reliability. In this context reliability is very good. The data used are consistent, appropriate and reasonable in view of the goal and scope of the study. The system boundaries include all relevant processes and activity types from cradle to gate. A cut-off has been applied to production of equipment and infrastructure and to the processes involved in the recycling of PVC (only energy consumption for shredding has been accounted for). These are in line with the requirements of the “Metodologia per gli studi di filiera della Banca Dati italiana LCA” (Buttol et al., v2, November 2021). The LCI modelling choices follow the requirements of Buttol et al. (2021), such as allocation, consistency of included processes, and LCI methodology in general. It has been consistently applied along the whole dataset. The representativeness of the dataset (time-related, geographical, technology) is well documented and very good, thanks also to the involvement of relevant market operators. The precision and completeness of the dataset cannot be evaluated.
Subsequent review comments
The study was judged by the reviewer as compliant with both ISO 14040-44 and Arcadia methodology.
Reviewer name and institution
Compliance Declarations
Compliance
Compliance system name
Approval of overall compliance
Fully compliant
Nomenclature compliance
Not defined
Methodological compliance
Fully compliant
Review compliance
Fully compliant
Documentation compliance
Not defined
Quality compliance
Not defined
Compliance
Compliance system name
Approval of overall compliance
Fully compliant
Nomenclature compliance
Not defined
Methodological compliance
Fully compliant
Review compliance
Not defined
Documentation compliance
Fully compliant
Quality compliance
Not defined
Commissioner and goal
Commissioner of data set
Project Arcadia – PON Governance e Capacità istituzionali 2014-2020.
Intended applications None.
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2023-04-26T15:34:00.789+02:00
Data set format(s)
Publication and ownership
UUID ccd5da75-a25d-4826-92ba-d05b031a72a9
Date of last revision 2022-10-05T13:37:56.43Z
Data set version 01.00.000
Permanent data set URI ../processes/ccd5da75-a25d-4826-92ba-d05b031a72a9.xml
Owner of data set
Copyright Yes
License type Free of charge for all users and uses
Access and use restrictions Type of license: Open Database Licence (ODbL).
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